fixed bug with local variable shadowing a class member variable

fixed interrupt code that could run from flash (because flash cache is disabled during SPIFFS operations)

ESP32/platformio.ini

@@ -13,5 +13,8 @@ platform = espressif32
 board = nodemcu-32s
 framework = arduino
 monitor_speed = 115200
-upload_protocol = espota
-upload_port = 192.168.1.166
+#upload_protocol = espota
+#upload_port = 192.168.1.166
+upload_speed = 921600
+build_type = debug
+monitor_filters = esp32_exception_decoder

ESP32/src/ADC.cpp

@@ -1,5 +1,7 @@
 #include "ADC.h"
 
+#include <limits>
+
 namespace
 {
 	const int8_t calibrationNumValues = sizeof(ADC_calibration)/sizeof(ADC_calibration[0]);

ESP32/src/DataLogger.cpp

@@ -4,6 +4,8 @@
 
 #include <Preferences.h>
 
+#include <limits>
+
 DataLogger DataLogger::mainLogger;
 
 DataLogger::DataLogger()
@@ -28,24 +30,26 @@ void DataLogger::open()
 	preferences.end();
 
 	// clear existing files until we have enough free space
-	const size_t requiredSpace = 300000; // in bytes
-	size_t totalSpace = SPIFFS.totalBytes();
+	{
+		const unsigned long requiredSpace = 300000; // in bytes
+		unsigned long totalSpace = SPIFFS.totalBytes();
 		auto logFolder = SPIFFS.open("/log");
-	auto file = logFolder.openNextFile();
-	while(file && SPIFFS.usedBytes() + requiredSpace > totalSpace)
+		auto oldFile = logFolder.openNextFile();
+		while(oldFile && SPIFFS.usedBytes() + requiredSpace > totalSpace)
 		{
 			Serial.print("Deleting old log file: ");
-		Serial.println(file.name());
+			Serial.println(oldFile.name());
 
-		SPIFFS.remove(file.name());
-		file = logFolder.openNextFile();
+			SPIFFS.remove(oldFile.name());
+			oldFile = logFolder.openNextFile();
+		}
 	}
 
 	char fileName[32];
 	sprintf(fileName, "/log/L%05d.csv", logFileIndex);
 
 	file = SPIFFS.open(fileName, FILE_WRITE);
-	if(!file) Serial.println("DataLogger: failed to open file");
+	if(!isOpen()) Serial.println("DataLogger: failed to open file");
 
 	if(!file.print("time,speed,battery voltage,battery output current\n")) Serial.println("DataLogger: failed to write to file");
 }

ESP32/src/IDECompat.h

@@ -1,5 +0,0 @@
-#include <Arduino.h>
-
-#ifndef IRAM_ATTR
-#define IRAM_ATTR
-#endif

ESP32/src/utils.cpp

@@ -1,8 +1,10 @@
 #include "utils.h"
 
+#include <Arduino.h>
+
 namespace utils
 {
-	unsigned long elapsed(unsigned long from, unsigned long to)
+	unsigned long IRAM_ATTR elapsed(unsigned long from, unsigned long to)
 	{
 		if(to >= from)
 		{

ESP32/src/vehicle-monitor.cpp

@@ -1,5 +1,4 @@
 #include <Arduino.h>
-#include "IDECompat.h"
 
 #include <WiFi.h>
 #include <WiFiMulti.h>
@@ -21,7 +20,7 @@ AsyncWebServer server(80);
 ADC currentSensor(36);
 ADC batterySensor(39);
 const int8_t speedSensorPin = 13;
-const int8_t debugLedPin = 12;
+const int8_t debugLedPin = 2;
 
 const float wheelDiameterInches = 20;
 const int numImpulsesPerTurn = 2;
@@ -58,19 +57,22 @@ void IRAM_ATTR onSpeedSensorChange(bool newState)
 	else
 	{
 		unsigned long impulseDuration = utils::elapsed(speedSensorRiseTime, now);
-		if(impulseDuration > 1000) return; // impulse was too long, ignore it (maybe magnet stopped near the sensor)
-
-		debugLedState = !debugLedState;
-		digitalWrite(debugLedPin, debugLedState ? HIGH : LOW);
+		if(impulseDuration > 500) return; // impulse was too long, ignore it (maybe magnet stopped near the sensor)
 
 		unsigned long timeSinceLastImpulse = utils::elapsed(speedSensorLastImpulseTime, now);
-		speedSensorLastImpulseTime = now;
-		if(timeSinceLastImpulse > 30 && timeSinceLastImpulse < 4000)
+		if(timeSinceLastImpulse < 30)
+		{
+			// too little time between impulses, probably some bouncing, ignore it
+		}
+		else if(timeSinceLastImpulse < 4000)
 		{
+			speedSensorLastImpulseTime = now;
 			speedSensorLastImpulseInterval = timeSinceLastImpulse;
 		}
 		else
 		{
+			// too much time between impulses, can't compute speed from that
+			speedSensorLastImpulseTime = now;
 			speedSensorLastImpulseInterval = (unsigned long)-1;
 		}
 	}
@@ -100,7 +102,10 @@ float getSpeed()
 
 	float speed = wheelCircumferenceMeters / (float)interval * 1000.0f; // in meters per second
 
-	if(speed < 0.25f) return 0.0f; // if speed is very low (less than 1km/h) it probably means we've stopped
+	if(speed < 0.25f)
+	{
+		return 0.0f; // if speed is very low (less than 1km/h) it probably means we've stopped
+	}
 	return speed;
 }
 
@@ -125,12 +130,12 @@ void connectWifi()
 
 void setup()
 {
+	pinMode(debugLedPin, OUTPUT);
+	digitalWrite(debugLedPin, HIGH);
+
 	pinMode(speedSensorPin, INPUT_PULLUP);
 	attachInterrupt(speedSensorPin, &onSpeedSensorChange, CHANGE);
 
-	pinMode(debugLedPin, OUTPUT);
-	digitalWrite(debugLedPin, debugLedState ? HIGH : LOW);
-
 	Serial.begin(115200);
 
 	if(!SPIFFS.begin(false)){
@@ -211,6 +216,8 @@ void setup()
 
 	server.begin();
 	Serial.println("HTTP server started");
+
+	digitalWrite(debugLedPin, LOW);
 }
 
 void handle_wifi_connection()
@@ -277,7 +284,7 @@ void handle_ADC_measures()
 	if(averageV < 0.2f) averageV = 0.0f;
 
 	averageV *= 27.000f; // account for voltage divider to retrieve the input voltage
-	averageC = max(0.0f, averageC - 2.5f) / 0.0238f; // convert voltage to current, according to the sensor linear relation
+	averageC = std::max(0.0f, averageC - 2.5f) / 0.0238f; // convert voltage to current, according to the sensor linear relation
 
 	batteryVoltage = (uint16_t)(averageV * 1000.0f + 0.5f);
 	batteryOutputCurrent = (uint16_t)(averageC * 1000.0f + 0.5f);
@@ -316,11 +323,14 @@ void loop()
 			stoppedSince = now;
 		}
 		else if(utils::elapsed(stoppedSince, now) > 5 * 60 * 1000)
+		{
+			if(DataLogger::get().isOpen())
 			{
 				Serial.println("Stopping DataLogger");
 				DataLogger::get().close();
 			}
 		}
+	}
 	DataLogger::get().log(now, entry);
 
 	delay(10);