Monitoring system for electric vehicles (log various sensors, such as consumed power, solar production, speed, slope, apparent wind, etc.)
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#include <Arduino.h>
#include "IDECompat.h"
#include <WiFi.h>
#include <WiFiMulti.h>
#include <FS.h>
#include <SPIFFS.h>
#include <ESPAsyncWebServer.h>
#include "ADC.h"
#include "wifi-credentials.h"
AsyncWebServer server(80);
ADC currentSensor(36);
ADC batterySensor(39);
const int8_t speedSensorPin = 13;
const int8_t debugLedPin = 12;
const float wheelDiameterInches = 20;
const int numImpulsesPerTurn = 2;
const float wheelCircumferenceMeters = wheelDiameterInches * 0.0254f * 3.1415f / (float)numImpulsesPerTurn;
int16_t batteryVoltage = -1; // in mV
int16_t batteryCurrent = -1; // in mV
WiFiMulti wifiMulti;
wl_status_t wifi_STA_status = WL_NO_SHIELD;
unsigned long wifiConnexionBegin = 0;
const unsigned long retryWifiConnexionDelay = 60000; // in milliseconds
volatile bool debugLedState = true;
volatile bool speedSensorState = false;
volatile unsigned long speedSensorRiseTime = 0;
volatile unsigned long speedSensorLastImpulseTime = 0;
volatile unsigned long speedSensorLastImpulseInterval = (unsigned long)-1; // in milliseconds
void IRAM_ATTR onSpeedSensorChange(bool newState)
{
if(speedSensorState == newState) return;
unsigned long now = millis();
speedSensorState = newState;
bool magnetDetected = !speedSensorState; // the magnet closes the contact which pulls the pin low
if(magnetDetected)
{
speedSensorRiseTime = now;
}
else
{
unsigned long impulseDuration = now > speedSensorRiseTime ? now - speedSensorRiseTime : (4294967295 - speedSensorRiseTime) + now; // if now is lower than speedSensorRiseTime, it means millis() has overflowed (happens every 50 days)
if(impulseDuration > 1000) return; // impulse was too long, ignore it (maybe magnet stopped near the sensor)
debugLedState = !debugLedState;
digitalWrite(debugLedPin, debugLedState ? HIGH : LOW);
unsigned long timeSinceLastImpulse = now > speedSensorLastImpulseTime ? now - speedSensorLastImpulseTime : (4294967295 - speedSensorLastImpulseTime) + now;
speedSensorLastImpulseTime = now;
if(timeSinceLastImpulse > 30 && timeSinceLastImpulse < 4000)
{
speedSensorLastImpulseInterval = timeSinceLastImpulse;
}
else
{
speedSensorLastImpulseInterval = (unsigned long)-1;
}
}
}
void IRAM_ATTR onSpeedSensorChange() { onSpeedSensorChange(digitalRead(speedSensorPin) == HIGH); }
float getSpeed()
{
unsigned long now = millis();
unsigned long lastImpulseInterval = speedSensorLastImpulseInterval;
unsigned long lastImpulseTime = speedSensorLastImpulseTime;
unsigned long timeSinceLastImpulse = now > lastImpulseTime ? now - lastImpulseTime : (4294967295 - lastImpulseTime) + now;
unsigned long interval = timeSinceLastImpulse > lastImpulseInterval * 10 / 9 ? timeSinceLastImpulse : lastImpulseInterval;
float speed = wheelCircumferenceMeters / (float)interval * 1000.0f; // in meters per second
if(speed < 0.25f) return 0.0f; // if speed is very low (less than 1km/h) it probably means we've stopped
return speed;
}
void connectWifi()
{
wifiMulti = WiFiMulti();
const int numSSIDs = sizeof(wifi_STA_credentials)/sizeof(wifi_STA_credentials[0]);
if(numSSIDs > 0)
{
Serial.println("Connecting to wifi...");
for(int idx = 0; idx < numSSIDs; ++idx)
{
wifiMulti.addAP(wifi_STA_credentials[idx].SSID, wifi_STA_credentials[idx].password);
}
wifiConnexionBegin = millis();
wifiMulti.run();
}
}
void setup()
{
pinMode(speedSensorPin, INPUT_PULLUP);
attachInterrupt(speedSensorPin, &onSpeedSensorChange, CHANGE);
pinMode(debugLedPin, OUTPUT);
digitalWrite(debugLedPin, debugLedState ? HIGH : LOW);
Serial.begin(115200);
if(!SPIFFS.begin(false)){
Serial.println("SPIFFS Mount Failed");
return;
}
// Set WiFi mode to both AccessPoint and Station
WiFi.mode(WIFI_AP_STA);
// Create the WiFi Access Point
if(wifi_AP_ssid != nullptr)
{
Serial.println("Creating wifi access point...");
WiFi.softAP(wifi_AP_ssid, wifi_AP_password);
Serial.print("Wifi access point created, SSID=");
Serial.print(wifi_AP_ssid);
Serial.print(", IP=");
Serial.println(WiFi.softAPIP());
}
// Also connect as a station (if the configured remote access point is in range)
connectWifi();
server.on("/api/status", HTTP_GET, [](AsyncWebServerRequest *request){
int v = batteryVoltage;
int c = batteryCurrent;
int s = (int)(getSpeed() * 1000.0f + 0.5f);
char json[128];
sprintf(json, "{\"v\":%d,\"c\":%d,\"s\":%d}", v, c, s);
request->send(200, "text/json", json);
});
// Special case to send index.html without caching
server.on("/", HTTP_GET, [](AsyncWebServerRequest *request){ request->send(SPIFFS, "/www/index.html", "text/html"); });
server.serveStatic("/index.html", SPIFFS, "/www/index.html");
// Other static files are cached (index.html knows whether to ignore caching or not for each file)
server.serveStatic("/", SPIFFS, "/www/").setCacheControl("max-age=5184000");
server.begin();
Serial.println("HTTP server started");
}
void loop()
{
wl_status_t newWifiStatus = WiFi.status();
if(newWifiStatus != wifi_STA_status)
{
if(newWifiStatus == WL_CONNECTED)
{
Serial.print("Connected to wifi (");
Serial.print(WiFi.SSID().c_str());
Serial.print("), ip=");
Serial.println(WiFi.localIP());
}
else if(newWifiStatus == WL_DISCONNECTED)
{
char codeStr[16];
sprintf(codeStr, "%d", (int)newWifiStatus);
Serial.print("Lost wifi connexion (");
Serial.print(codeStr);
Serial.println(")");
connectWifi();
}
else
{
char codeStr[16];
sprintf(codeStr, "%d", (int)newWifiStatus);
Serial.print("Wifi state: ");
Serial.println(codeStr);
}
wifi_STA_status = newWifiStatus;
}
if(wifi_STA_status != WL_CONNECTED)
{
unsigned long now = millis();
unsigned long elapsed = now > wifiConnexionBegin ? now - wifiConnexionBegin : (4294967295 - wifiConnexionBegin) + now;
if(elapsed > retryWifiConnexionDelay)
connectWifi();
}
const int numSamples = 100;
float averageV = 0.0f;
float averageC = 0.0f;
for(int sample = 0; sample < numSamples; ++sample)
{
delay(1);
float v = batterySensor.read();
float c = currentSensor.read();
averageV += v;
averageC += c;
}
averageV /= (float)numSamples;
averageC /= (float)numSamples;
if(averageV < 0.2f) averageV = 0.0f;
averageV *= 27.000f; // account for voltage divider to retrieve the input voltage
averageC = max(0.0f, averageC - 2.5f) / 0.0238f; // convert voltage to current, according to the sensor linear relation
// TODO: mutex ?
batteryVoltage = (int16_t)(averageV * 1000.0f + 0.5f);
batteryCurrent = (int16_t)(averageC * 1000.0f + 0.5f);
delay(10);
}